Wednesday, July 16, 2008

All about popcorn

Did you know that popcorn is made from a special kind of corn? I had never really thought about it before, but if asked, I would have guessed that you could use any old corn to make popcorn. All you have to do is dry some kernels, then heat them up and they'll pop, correct?

Actually, no, it turns out that popcorn is a little more sophisticated than that. In researching how it's more sophisticated, I've learned some things about corn that I never knew before.

All corn is a type of maize, of which there are 6 kinds - pod, sweet, flour, dent, flint and pop. The kernels of all kinds of corn are made of 3 things - the germ, the endosperm and the pericarp. The germ is the only living part of the kernel. It's right in the middle of the kernel, and contains the information necessary for that kernel to produce a whole new corn plant (genetic material, enzymes, vitamins and minerals). It's also the part of the kernel that produces corn oil - about 25% of the germ consists of corn oil. The endosperm is the largest part of the kernel. It accounts for over 80% of the kernel's dry weight, and consists largely of starch. The endosperm lies between the germ and the pericarp, or outer hull. The pericarp is very tough, and is designed to prevent moisture loss from the inside of the kernel, as well as protecting the delicate germ from being eaten by bugs or microbes.

Different kinds of corn differ in how much of these 3 components the kernels have, as well as their starch and oil composition. Dent corn, for example (the leading type of corn grown on US farms), has an endosperm consisting of horny starch on the sides and soft starch on the top. As the kernels age, the soft starch shrinks, making a characteristic "dent" in the top of the kernel. Flint corn has no soft starch at the top of the endosperm, so it does not make a dent as it matures. The endosperm of flour corn consists mainly of soft starch, which makes it very easy to grind into flour. Sweet corn, grown for human consumption, has much less starch than any other kind. That's because the sugar in the kernels is not converted into starch in the endosperm - hence the sweet nature of the food. Pod corn is a very pretty kind of corn, with kernels that often turn a variety of colors. It is not eaten very often, but instead is grown to use for decorative purposes. And then, of course, there is popcorn.



Popcorn is specifically - and scientifically - known as Zea mays everta. It is a derivative of flint corn, and is distinctive in that it has a very thick pericarp. The thickness of its pericarp allows for the popping process to occur. When the water inside the germ is heated, it turns into steam. The thick pericarp holds the steam in, where it begins to gelatinize the internal starch and protein in the endosperm. Once the pressure of the steam gets too great, the pericarp bursts, releasing the starch protein and steam in a big pop. As the starch expands, it cools and solidifies into its distinctive popcorn shape.

There are several variables that go into how well popcorn will pop. One important factor is how quickly the popcorn is heated. The internal temperature has to reach about 180 degrees celsius (356 degrees fahernheit) before it will burst. If the kernel is heated too quickly, the external portion of the endosperm will release steam too quickly, bursting the pericarp before the internal part cooks properly. If it is heated too slowly, the building steam may leak out of the tip of the kernel, and it won't pop at all. Popping quality also depends on how much moisture the kernel contains. If there is a lot of moisture in the kernel, it will pop into chewy, soggy pieces of popcorn. Also, very moist kernels of popcorn tend to go moldy easily. If the kernel is too dry, however, it will not produce enough steam to pop well. So popcorn growers usually carefully control the moisture level of their popcorn kernels, and try to dry them out to around 15% of the total kernel weight being moisture.

There are lots of other interesting facts about popcorn that I came across when writing this entry. Here are a few of my favorites:


1. Popcorn usually pops in one of 2 shapes - mushroom (on the left) or snowflake (on the right). Different kinds of popcorn can produce exclusively one shape or the other, or a mix of the 2. Snowflake popcorn is usually used for eating straight as popcorn, which mushroom popcorn is usually used for popcorn confections (like caramel corn).

2. Popcorn kernels can move a distance of up to 3 feet when they burst.


3. "Popability" refers to how many kernels of a given batch of popcorn will pop. Some kernels simply do not pop, and are known in the popcorn industry as "old maids." They are assumed to either by too dry to produce enough steam, or have too leaky a pericarp.


4. Popcorn is the official state snack food of Illinois - which, by the way, produces a lot of the US supply of popcorn.


5. Scientists have found popcorn kernels over 1000 years old in tombs in both Peru and southwestern Utah.



Personally, I really enjoy eating popcorn. And I'm not alone. Apparently, Americans consume an average of somewhere around 17 billion quarts of the stuff per year. That's a lot of popcorn!

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